Jump to content

Electrical

All electrical guides

108 files

  1. Free

    Switch PTO Safety 1978-1983 .jpg

    Power Take Off switches taken from #492-4207 Electrical Service Manual
     
    107072 Push button switch NO=Normally open - Black bottom (This switch not named correctly for this application/year @ Toro)
    Used on
    1980-1981 A-Series with electric start
    1982 models A-81E and A-111
    1982 RR-832
     
    109329 Push button switch NC=Normally closed - White bottom
    Used on
    1982 A-51 with recoil start
    1982 RR-532 with recoil star
     
    109327 replaced by 98-2392 Rocker switch (Wide terminals are NO=Normally open) (Narrow terminals are NC=Normally closed) - White
    Used on
    1983 A-Series
    1982-1983 B-Series
    1982-1983 LT-Series and GT-Series
     
    104680 Push button switch NO=Normally open
    Photo of wiring connector supplied by hondagod64
    Used on
    1980-1981 B-Series
    1978-1981 C-Series
     
    106268 Push button switch NO=Normally open
    Used on
    1982-1983 C-Series

    9 downloads

    Updated

  2. Free

    Switch Ignition 111216 replaced by 103990 .jpg

    1 page from Demystification Guide #492-4509
     
    How to troubleshoot
     
    111216 switch replaced by 103990
    5-terminal 3-position key switch for battery ignition
    This switch requires a starter solenoid
    ----------------------------------------------------
    Tractor Switch Ignition Battery ignition with electric start 111216
    (Threads 5/8"-32) 5-terminal 3-position (B-R-I-A-S)
    Used 1986 and 1988-1997
    111216 5-terminal 3-position replaced by 103990
    ------------------------------------------------------------------
    Tractor Switch Ignition Battery ignition with electric start 103990
    (Threads 5/8"-32) 5-terminal 3-position (B-R-A-I-S)
    Used 1974-1985 and 1992-1995
    Replaces 111216 5-terminal 3-position
    103990 5-terminal 3-position available 06/08 $15.61 from RCPW

    19 downloads

    Updated

  3. Free

    Switch Ignition 4988 replaced by 7263 .jpg

    Battery ignition switch with electric starter/generator 4988 (Threads 5/8"-32) 3-terminal 3-position used 1964-1967
    4988 3-terminal 3-position replaced by 7263
    Used 1964 thru 1967 and Early 1968 Charger 12 and Raider 12 with Kohler engine
    ---------------------------------------------------------------------------------------------------------------------------------------------------------
    Battery ignition switch with electric starter/generator 7263
    (Threads 9/16"-24)
    3-terminal 3-position 
    Replaces 4988
    7263 3-terminal 3-position available 06/08 $32.04 from RCPW
    7263 3-terminal 3-position available 06/17 $60.18 from RCPW
    Used  1967 1968
     
    Mid year change - Early production has battery ignition using 7263 switch
    1968 Charger 12 model 1-7231 Early production
    1968 Raider 12 model 1-6231 Early production
     
    The original parts list for the 1968 Commando 8 model 1-4831 list a 7262 ignition switch but that is the part number for the key (typo). Switch is 7263.
      Tractor Switch IgnitionMagneto ignition with recoil star

    5 downloads

    Updated

  4. Free

    Demystification Guide 1985-2001 Time Savers #492-4509.pdf

    How to use the Demystification Guide
    13 pages 6.17MB

    76 downloads

    Updated

  5. Free

    Switch Ignition Battery Early

    Battery ignition switch with electric starter/generator 1747
    (Threads 5/8"-32) 2-terminal 2-position switch using 3668 2-prong key
    1747 2-terminal 2-position nla
    1961 thru 1965, 1961 701, 1962 702
      Tractor Switch IgnitionMagneto ignition with recoil star

    16 downloads

    Updated

  6. Free

    Clutch Electric pto 94-2190.pdf

    Taken from Demystification Guide #492-9137
    1 page 310KB
     
    Pto clutch part number 94-2190

    4 downloads

    Updated

  7. Free

    Clutch Electric pto .jpg

    Taken from #492-4509 Electrical Manual
     
    112849 replaced by 99-8011
    113997 replaced by 93-3160
    115629 replaced by 99-8011
    116277
    119930 replaced by 17-6500
    78-6990 replaced by 92-6885
     
    2.2 ohms +/- 20% = 1.76 ohms to 2.64 ohms
    2.5 ohms +/- 20% = 2.0 ohms to 3.0 ohms
     
     

    8 downloads

    Updated

  8. Free

    Demystification Guide 2004-2005 #492-9137.pdf

    Table of Contents Page 1-1 to page 1-2
    Time Savers Page 2-1 to page 2-13
    Glossary Page 3-1 to page 3-28 - Component descriptions and method of testing
    200 pages total
    The rest are detailed wiring diagrams that will be posted with the tractor manuals.
     
    2004 315-8 model 73450 Serial 240000001-240999999
     
    2004 520xi model 73542 Serial 240000001-240999999
    2004 522xi model 73561 Serial 240000001-240999999
     
    2005 GT Classic model 73450 Serial 250000001-250999999
    2005 315-8 model 73450 Serial 250000001-250999999
     
    2005 550 Garden Tractor model 73561 Serial 250000001-250999999

    46 downloads

    Updated

  9. Free

    Demystification Guide 1985-2001 #492-4509.pdf

    This is a GREAT Wheel Horse Electrical helper.
    523 pages

    There are mistakes in this manual. Will list what they are as I come across them again.

    3,154 downloads

    Updated

  10. Free

    Demystification Guide 1985-2001 Glossary #492-4509.pdf

    Explains electrical test procedures for electrical components

    Glossary index
    5 pages 753.45KB
    Includes a list by component part number

    Glossary Part 1
    17 pages 4.59MB
    Pages 3-5 to 3-18

    Glossary Part 2
    23 pages 5.40MB
    Pages 3-19 to 3-38

    155 downloads

    Updated

  11. Free

    Solenoid Starter 3657 3-terminal .jpg

    Photo only
    3657 starter solenoid
     
    3-terminal with insulated base. Notice the battery cable stud is identified. That is because the magnetic coil is powered by the battery stud internally. The ignition switch grounds the small terminal to activate the solenoid.
     
    A suitable replacement would be a 4-terminal solenoid with an insulated base with a jumper from the battery cable stud to one of the small coil terminals. The other small terminal is grounded to activate the solenoid.
     
    Used on
    1961 model 551
    1961 model 701
     

    6 downloads

    Updated

  12. Free

    Switch Ignition Magneto 3656 3-terminal .jpg

    3656 3-terminal ignition switch for magneto ignition and electric start
    No battery power to this switch. The switch grounds the ignition and starter circuits to control them.
     
    The 3656 was originally a single wire switch but part number changed to 6890
     
    Used on
    1960 model 550
    1961 model 551

    14 downloads

    Updated

  13. Free

    Gauge Tachometer 113467 113476 78-0060.pdf

    From the Demystification Guide #492-4509
    1 page 127.8KB
    Page 3-10
    Gage Tachometer 113467 113476 78-0060

    Suspect the 113476 is a typo and should be 113467
     
    113467 replaced by 78-0060

    Mistake in 492-4509 manual - The 113476 and 78-0060 tachometer does not get it's signal on the grey wire from the B+ terminal of the voltage regulator. This is also incorrect on page 3-10 describing the tachometer's operation.
    The grey wire comes from one of the regulator's AC terminals. If the tach will not work try the other AC terminal. Only one of them has a tach signal.

    67 downloads

    Updated

  14. Free

    Gauge Hourmeter .jpg

    Taken from Demystification Guide #492-4509
    1 page 101KB
    Gage Hourmeter
     
    78-0020 replaced by 66-2950
    113469
    94-3723 replaced by 66-2950
     
    Taken from Demystification Guide #492-4761
    Hourmeter 2002-2003 description
    79-0060 used on 2002 315-8 model 73450

    4 downloads

    Updated

  15. Free

    Gauge Voltmeter 2002-2003 Description .jpg

    Taken from Demystification Guide #492-4761
    Gage Voltmeter 2002-2003 Description
     
    94-4208 used on 2002 315-8 model 73450

    0 downloads

    Updated

  16. Free

    Gauge Fuel 2002-2003 description .jpg

    Taken from #492-4761 Electrical manual
    Gage Fuel 2002-2003 description
     
    Fuel gauge (dash unit)
    95-3830 used on 2002 522xi model 73561

    0 downloads

    Updated

  17. Free

    Regulator Rectifier Kohler Large 15 amp 101450 & 109313

    Regulator Rectifier 15 amp
    101450 used 1978-1981
    Kohler 2540322
     
    109313 used 1982-1983
    Smaller unit with wire leads

    19 downloads

    Updated

  18. Free

    Relay 2002-2003 Description .jpg

    Taken from #492-4761 Electrical manual
     
    Common relay 98-7249
    Used on 1999 312-8 model 73429
    Notice there is a diode or resistor across the coil terminals as illustrated on the relay cover so the polarity of 85 and 86 is important.
    85 should be 12VDC +

    13 downloads

    Updated

  19. Free

    Switch Kohler low oil .jpg

    From the #492-4509 Electrical manual
     
    Low oil switch used in the starter circuit for Kohler single cylinder engines
     
    Service bulletin on the switch 
     

    5 downloads

    Updated

  20. Free

    Starter Onan NN10739 .jpg

    Taken from #492-4509 Electrical Manual
     
    Starter Onan
    NN10739

    11 downloads

    Updated

  21. Free

    Starter Onan 71-6040 NN10889 62-2710 79-6570 .jpg

    Taken from #492-4509 Electrical Manual
     
    Starter Onan
    71-6040 replaced by 112-7023
    NN10889
    62-2710
    79-6570

    28 downloads

    Updated

  22. Free

    Module Trigger Onan NN10444 & 71-6380 . jpg

    Taken from #492-4509 Electrical Manual
     
    NN10444 Onan trigger module replaced by 71-6380

    15 downloads

    Updated

  23. Free

    Stator Alternator Kohler 15 amp

    Taken from #492-4509 Electrical Manual
     
    KH10091 15 amp stator replaced by Kohler 237878 replaced by 237878-S

    8 downloads

    Updated

  24. Free

    Switch Ignition 111215 replaced by 103991 .jpg

    1 page 176KB  from Demystification Guide #492-4509
     
    111215 ignition switch replaced by 103991
     
    5-terminal 3-position ignition switch for magneto ignition.  There may be a 6th terminal to ground the body of the switch.
    ----------------------------------------------------------------------
    Tractor Switch Ignition Magneto ignition with electric start 111215
    (Threads 5/8"-32) 5-terminal 3-position used 1986-1993
    111215 5-terminal 3-position replaced by 103991
    --------------------------------------------------------------------------------------------------------
    Tractor Switch Ignition Magneto ignition with electric start 103991
    (Threads 5/8"-32) 6-terminal 3-position
    Used 1974-1980 1982-1985 and 1987
    Replaces 111215 5-terminal 3-position

    15 downloads

    Updated

  25. Free

    Switch Seat 2001 and later .jpg

    Taken from #492-4761 Electrical manual
     
    Seat switch used 2001 and later description
     
    100-3524 seat switch used on the 2002 315-8 model 73450

    0 downloads

    Updated

×