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jhillbergen

Help with 520h rear lift cable

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jhillbergen

My lift cable broke today at the end that threads into the trunion. The problem is that when it broke the cable recoiled (or something) and the remaining threaded portion got lodged into the raceway conduit in the curved portion.  I've pushed and pulled but the cable won't budge.  Does anyone know if there is a way to pull out the conduit for the lift cable without removing the transmission?  Have attached a few pics 

IMG_1053.jpeg

108315-Hydro-Tube-108913-Bracket-scaled.jpg

105542-Cable-scaled.jpg

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Ed Kennell

Could you make a flexible punch by threading a hand full of small nuts on a piece of wire and use that to drive out the obstruction?

 

Did you clamp on the cable with a vise grip and use a flat pry bar to pull on the vise grip?

Flat Pry Bar

 

 

Edited by Ed Kennell
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Handy Don

I can see why you’d like to have the tube out to work on it.

The tube is held in place by:

1. The clamp

2. The friction fit where it wedges into a stepped-diameter hole in the forward end of the transaxle housing

(The stepped diameter makes it very difficult to use a punch to catch the edge of the tube. It is possible, though, and I’ve done it.)

 

My first attempt would be to get some penetrant involved initially (both inside and outside the tube) and then a heavier lubricant inside. Following @Ed Kennell's thoughts, I’d look to using a tightly-coiled spring or other flexible but incompressible tool fed from the forward end. The tools used to prevent kinking when bending tubing come to mind.

If you can get a firm grip on the tube without crushing it (maybe with a smooth end of a drill bit that fills the inner diameter and then vise-grips?), wriggling with the penetrant and pulling rearward will eventually free it. 

Edited by Handy Don

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ri702bill

All good suggestions...

If all else fails, we may have to blast!!.... :o

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jhillbergen

Thanks for the suggestions.  I've decided to call it a day, and will give it another try tomorrow

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Ed Kennell
25 minutes ago, ri702bill said:

 

If all else fails, we may have to blast!!.... :o

Hmmm :confusion-scratchheadyellow:    A fuse, 4F powder and seal the end with JB Weld.   There she blows.

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Handy Don
1 minute ago, jhillbergen said:

Thanks for the suggestions.  I've decided to call it a day, and will give it another try tomorrow

Viking Valhalla doesn’t close until 9:30!? :)

(Former LeRoyan and ND graduate here)

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SylvanLakeWH
3 minutes ago, Ed Kennell said:

Hmmm :confusion-scratchheadyellow:    A fuse, 4F powder and seal the end with JB Weld.   There she blows.


In accordance with Redsquare rules, gonna need pictures...!!!

 

:happy-bouncyredfire:

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c-series don

I could be wrong, but I think the bolt hole in the picture goes right through into the transmission? If so it’s imperative that you do not get any dirt, grim or anything in that hole. 

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DLF

I replace the tube on my 520-H when I got it.  Cables cost too much to try and used a rusted tube,

SAM-1112.jpg

Lee1977

Edited by DLF

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