Jump to content

Recommended Posts

Very impressive craftsmanship and a awesome thread to follow. But great job on that machine!!!

Share this post


Link to post
Share on other sites
17 hours ago, Chris G said:

Very impressive craftsmanship and a awesome thread to follow. But great job on that machine!!!

   :wub::thanks::wub:

  • Excellent 1

Share this post


Link to post
Share on other sites
 

How to alter the gear lever / shifter so that it pointed rearwards instead of to the right as it was when originally fitted to the ride on Bolens mower. :confused:  The lever was fitted to the top of the box and operated horizontally back and forward but to get the arrangement I needed, ( I had turned the box 90 degrees to line up the input shaft with the engine ) resulting in the selector shaft pointing to the rear.  No problem except that the right hand rear wheel and chassis frame would have restricted the lever movement plus access for my hand.

 

The solution was to cut the lever from it's mounting plate, turn 90 degrees and refix.  The idea was to drill and tap the plate, thread the shaft and weld up.  Turned out that the plate was extra hard.  The center punch lost the fight and I expect the drills would have too.  A nut was fitted to the lever to help keep it at right angles to the plate then all welded up. Thanks again Mr Showman.  :thumbs:   

 

The first photo shows the original position ( taken after I had cut off and threaded ) followed by the end result.

 

IMG_6079.JPG.d8009ef114898599f9b6dd89ce64fee1.JPGIMG_6150.JPG.fd52a920fd1bb1f504025ddd3d216905.JPG

 

The long straight of the lever was lined up with the mounting hole in the plate so that when fitted it would be in line with the gearbox shaft.  A bit of tweaking was needed later to cancel out slight eccentricity. Hope that sounds right.    A photo of the lever fitted in place.

 

IMG_6821.JPG.289c69628397dcc0e5b36845a7de5e58.JPG

 

A support bearing was needed in the rear cover plate through which the lever / shifter would pass.  A long dig for something suitable unearthed the component shown below.  Two were found, one with a 3/8 needle bearing although a plain bush would have done.  No idea what they were originally for, but after trimming and drilling one it slid nicely over the not quite round and slightly dinged lever. 

 

IMG_6820.JPG.c89f3df1a270a5bdba321d707a6d3304.JPGIMG_6819.JPG.1632deb99408c16fcff5c9ae53258f54.JPGIMG_6826.JPG.51625bcb8fb60a0f58752911dad753dc.JPG

 

The end of the lever was dimpled so that the bolt had something to bite into after being threaded through the bush which also has two grub screws for added security.  The bolt still needs cutting down for appearance, or something better made, but works well as it is.  In reverse gear as shown.  Push down for neutral then the other gears.  When the tractor and trailer is finished, a suitable gear will be found and probably left with speed being controlled with the throttle and centrifugal clutch.

 

 

 

  • Like 2
  • Excellent 3

Share this post


Link to post
Share on other sites
 

While still at the rear of the tractor, another item which had me head scratching for a long time, was how to provide a support for the steering shaft.  As this emerged through the rear panel at an angle due to the differential being in the way, a block of something with an angled hole was required to give more bearing surface than the thin panel.

 

Could I drill an angled hole in an alloy block without a lot of measuring and setting up. ?  NO.  I had already looked at various plumb blocks and rose joints on eBay, all being unsuitable for various reasons.  Then I remembered some small rose bearings I had found in a box of goodie's while clearing at friend John's.  Problem nearly solved. :) 

 

The first few photo's show an alloy block being bored and the edges milled to tidy it up.  The lower inside face was also milled to clear the tow bar.  As is often the case, a change of plan meant that I needn't have removed so much metal. :banghead:   Also seen being turned is a reducing bush for the inside of the rose bearing.

 

IMG_6833.JPG.7771974f6ab9a1428cf36d7e5aaae70a.JPGIMG_6836.JPG.a63699834315697a1bc6c23b34421cbd.JPGIMG_6840.JPG.a4780b255735b10e71a115437fd1546d.JPGIMG_6838.JPG.3d37c2716f526d0a90727f311dffcc94.JPG

 

The steering shaft is a length of 7mm steel rod.  Why 7mm ?  Because I had a long length which was originally the drive shaft from an old strimmer / bush wacker ? I was given years ago.  There was already a short 7mm thread on one end, made slightly longer, and a new thread cut on the other end.  The bearing block assembly is shown next with the unfinished overlong thread.  Overlong to start with as I just eyeballed the squareness of the die to the shaft.  If it was out of true after an inch or so, I could cut off and have another go.  After a little tweaking of the first few threads and checking at intervals all appeared OK.  After threading 3 to 4 inches there was no obvious run out. :woohoo:

I can do small threads using die holders in my Unimat 3 lathe but it would have been a struggle with this especially as the die was not of the split type.

A few nuts were drilled and tapped 7mm.

IMG_6874.JPG.5e412511971f3cc0d79bd7856827bf87.JPG

 

A 3/8 impact wobble drive socket was obtained to connect the drive shaft to the trailer steering ( when finished ).  There appears to be no slop in an impact drive compared to a standard universal joint, but not sure at this stage if there is enough wobble.  Time will well.  The square plug, drilled and tapped 7mm, was part of the previously scrapped 2 speed drill.  Just needed filing down slightly to be a good tight press fit.   The front axle end of the shaft uses a 3/8 to 1/4 adaptor with a standard U/J to allow for clearance at the differential.

 

IMG_6892.JPG.1b14b731fab2a8d727f87f9a3e4a6de7.JPGIMG_6893.JPG.8f61da90c542580d0a75e4198002c94e.JPGIMG_6894.JPG.ca8bc8eb8f52973321b195768ff7d04b.JPGIMG_6895.JPG.d05259122aa998b3a1b2b47af61b0a01.JPGIMG_6304.JPG.7072eb1057c465bdb5ba932d19bc1c0c.JPG

 

These last photo's show how little clearance there is between the shaft, axle and gearbox.  Approx 3/16th above and below the shaft.  Still need to paint the wheels and hubs too.

 

IMG_6816.JPG.c1292cfc3fb5ff67ff8cf40244fd5c97.JPGIMG_6817.JPG.6ed852e23d2ce2a452b5ffdcccf2ded3.JPGIMG_6823.JPG.de90877af39b0c2685491bd9c373c78e.JPG

 

  • Like 3
  • Excellent 3

Share this post


Link to post
Share on other sites
2 hours ago, elcamino/wheelhorse said:

@Alan R. Once again I am amazed by your work. How long did it actually take to finish this project? 

Thanks Jim. :)  Not quite finished yet. Still some little bits to make or redo plus the decals to sort.  Also the trailer to make so I can sit and control in comfort.  Think I started about two years ago although a lot of the time was spent looking and thinking.  Got a lot of the trailer sketched out on the inside of my eyelids ( wife thinks I have gone to sleep ) and an assortment of parts ready.

  • Haha 1

Share this post


Link to post
Share on other sites
19 hours ago, Alan R. said:

Thanks Jim. :)  Not quite finished yet. Still some little bits to make or redo plus the decals to sort.  Also the trailer to make so I can sit and control in comfort.  Think I started about two years ago although a lot of the time was spent looking and thinking.  Got a lot of the trailer sketched out on the inside of my eyelids ( wife thinks I have gone to sleep ) and an assortment of parts ready.

 

getting there Alan looking good, can help you with decals if you need them. I have both early and late D-series on file and can scale them and change the engine size if you want.

 

mark

d200.jpg

  • Like 3

Share this post


Link to post
Share on other sites

As usual, excellent progress and fabrication/development skills Alan :bow-blue:. Maybe Mark/Ewan can modify the Decals to show Manu-matic on them for you? :) .

I'm getting itchy fingers now to get back down to use the machines, but still too cold in the workshop for me .

  • Like 2

Share this post


Link to post
Share on other sites
6 hours ago, meadowfield said:

 

getting there Alan looking good, can help you with decals if you need them. I have both early and late D-series on file and can scale them and change the engine size if you want.

 

mark

d200.jpg

Thanks Mark.  Would probably be a D-80.  Half a D-160, which was mainly used for reference, courtesy of Iain ( slf-uk ) although some details were from D-200's.  Would also need instrument panel decals made up. Gauges, wording etc.  Just a good close enough copy from photo's as the full size uses moulded plastic panels instead of decals.  Still working out what I will need. 

Share this post


Link to post
Share on other sites
5 hours ago, Anglo Traction said:

As usual, excellent progress and fabrication/development skills Alan :bow-blue:. Maybe Mark/Ewan can modify the Decals to show Manu-matic on them for you? :) .

I'm getting itchy fingers now to get back down to use the machines, but still too cold in the workshop for me .

Thanks Richard.  Getting there.  Cold in my garage too but pressing on.  Have a small heater I can use but it uses electricity.  :(  And no, I'm not from Yorkshire. :D  Like your suggestion Manu-matic, I was working on something to add to the standard decals so will use that. :thumbs:

Share this post


Link to post
Share on other sites
6 hours ago, elcamino/wheelhorse said:

@Alan R. Alan I do have a question what do you do for a living before becoming a gentleman of leisure ( retirement) ? 

Hi Jim.  Last three jobs before retirement were building Fire Engines ( Fire Trucks at your side of the pond ) followed by Hydraulic pumps, motors, control valves repair, testing and building from new components, and finished up assembling Pinzgauer Trucks.  Now chief dish washer, gofer and wife annoy-er.

  • Haha 2

Share this post


Link to post
Share on other sites

I was wondering about your machinist skills . They are amazing . I dream about projects then wake up to realize that 1. I don't have the equipment for the project.

2. I don't have the skills to use the equipment if I had it. I will just continue to be amazed by your project as I follow it.

  • Like 1

Share this post


Link to post
Share on other sites

Jim we need to Vacation in UK, i will bring a Boat Load of Horse parts & open a Cafe Called Pony Parts & Pint's

  • Like 1
  • Haha 1

Share this post


Link to post
Share on other sites
11 hours ago, elcamino/wheelhorse said:

I was wondering about your machinist skills . They are amazing . I dream about projects then wake up to realize that 1. I don't have the equipment for the project.

2. I don't have the skills to use the equipment if I had it. I will just continue to be amazed by your project as I follow it.

Nothing special about my machining Jim.  Just picked it up by trial and error.  More error than trial. :(  Mainly small model making stuff plus did odd heavier bits while working on hydraulics.  Not an expert by any stretch of the imagination.

  • Like 1

Share this post


Link to post
Share on other sites
 

Two little bits this time.  The carburetor attachment tube was cut down to about 1/2 length.  Left long, the throttle cable was rubbing on the outside of the hood and didn't look good anyway.  Cut down, the cable and it's outer spring fitted neatly inside the hood.  I expected difficulty cutting the tube down due to the limited room for the hacksaw, but it was a quick and easy job.  The tube was softer than thought and a junior hacksaw soon went through it taking care not to mark the paint on the surrounding body panels.  The cable is just tucked in out of the way at this stage.

 

IMG_6477.JPG.5c47c94d0e2fd58e348b1ead8fe7a1e0.JPGIMG_6478.JPG.097a7e59f0fc005f993cc37b0e5311f5.JPGIMG_6569.JPG.07b98642fc113d542fb18809d7ee7315.JPGIMG_6568.JPG.0311ba0b32140a8236b9e9878f19d5f6.JPG

 

The brake pedal, non working, was made up from alloy, steel washers and plastic.  The lettering is 1 mm approx round plastic rod with the curves of the B and R from solder wire. The solder wire was super glued in place with the remainder of the lettering and other parts fused together with liquid plastic cement.  The washers, either side of the pivot point, were drilled and tapped then held together with 8BA c/sunk bolts passing through the assembly.  The center of the washers, and the plastic/alloy in between, were tapped 5/16 UNF for a mounting bolt which was fixed in place with lock tight.  This item was just eyeballed up from various photo's so just a near enough copy. The last photo shows it loosely fixed in place and still waiting final filling and painting.

 

IMG_6710.JPG.53c23dafb7fe47523e89e337d348aa2e.JPGIMG_6711.JPG.a54213614195012cfc6d8c0ad5415b57.JPGIMG_6738.JPG.d50113f0d98c3f3c1911bbf2aac29bf8.JPGIMG_6897.JPG.b81890d9b5923adb4317a810e5e42025.JPG

 

  • Excellent 4

Share this post


Link to post
Share on other sites

You sir are just too much. In a good way. Love this build. You have knocked it out of the park. 

  • Excellent 1
  • Thanks 1

Share this post


Link to post
Share on other sites

A few more small parts.  The 4 Tach-a-Matic brackets were cut from alloy sheet. At the time I had idea's of making them working units but wasn't sure of the shape of the pivoting section.  A slot was cut, to be shortened later, but in the end it was decided to make them NON working. A simple drilled hole would have done instead.  Both sections were rivited together at the front. A 4BA bolt and alloy tube formed the operating lever ?  for want of a better description, and secured the rear.  I have since seen photos of these units in pieces, but still unsure how the lever ? works.   Photo's I have looked at also appear to show other holes in various places, so again a bit of guess work was used.

 

IMG_6571.JPG.02566f0f448530aa107fbcf568e3a89c.JPGIMG_6572.JPG.3e641649eef6c633a73e83848a3ae4b7.JPGIMG_6573.JPG.c0cc3fb7c0c02f2eed89824078eff33c.JPG

 

The mule drive, again NON working, was bent up from alloy and bolted to the underside of the chassis.  The pins which would have attached it to the brackets were bolts with the heads cut down and alloy spacer tubes.

 

IMG_6877.JPG.2800cbac641fdb5abc7be2b1e804ffb0.JPGIMG_6574.JPG.9dfd5d8213222f135f6a73664c726e40.JPG

 

Knobs for the front of the removable grill were machined from small plastic balls. Drilled and tapped 4BA first with a bolt used to hold in the lathe chuck.  Still need smoothing off.

 

IMG_6964.JPG.1e58938f6a6132908d51d92d7505dfe2.JPG

 

All these items still need painting.  Too cold :brr:in my garage for spraying.  I can put up with the cold but the paint objects and refuses to play nicely.

  • Like 5
  • Excellent 4

Share this post


Link to post
Share on other sites

Read through the whole thread.

Those are some serious fab skills you have there.

:bow-blue:

  • Like 2

Share this post


Link to post
Share on other sites

I think it is time for you to purchase two tickets and travel across the pond with your D . I know everyone at the Big Show would love to see the D and its creator.

  • Like 2

Share this post


Link to post
Share on other sites
41 minutes ago, elcamino/wheelhorse said:

I think it is time for you to purchase two tickets and travel across the pond with your D . I know everyone at the Big Show would love to see the D and its creator.

Would be good if I could Jim. :)  Need to win the lottery first though. They never pick my numbers. :(

  • Haha 2

Share this post


Link to post
Share on other sites

i have said it before. but i must say it again, this is a amazing build to follow and your craftsmanship and fabrication are seriously impressive. Great Job!

  • Like 2

Share this post


Link to post
Share on other sites
1 hour ago, Alan R. said:

Would be good if I could Jim. :)  Need to win the lottery first though. They never pick my numbers. :(

I have been playing the same numbers on the lottery since we got the lottery in Virginia. Some time during the early 90's . Most I ever one at one time was $300.00 USD. Mostly I pay for tickets.:(

  • Like 1

Share this post


Link to post
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Recently Browsing   0 members

    No registered users viewing this page.

×