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cleat

Got another one. A 416 this time.

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c-series don

@Brockport Bill Give or take a little bit I have a similar process as @cleat. I don’t think there’s a simple way to thoroughly clean it, basically it’s a tedious time consuming process. Years ago a friend of mine had a machine shop with a low pressure steam cleaner to clean engine blocks and heads. I thought this would be a great way to clean a transmission, after the hydraulic ports and the fill were properly plugged of course. Currently I have an Eaton 1100 on my bench that needs to be cleaned better before I can paint it and have it for a spare. Maybe with the super cold weather predicted for the next 10 or so days I can get some shop time in and get on this. 

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cleat

Wheel stud bolts 7/16 x 1- 1/2 20 NF ready to install.

I use washers for all but two studs.

Blue loctite will be used to retain bolts in position.

214655057_Wheelstudbolts7-16x11-2NFreadytoinstall.JPG.524bb62d27650c307cd5f518fca7525b.JPG

 

Left hub ready for bolts to be installed.

Bolt holes have been cleaned out with a 7/16 NF tap and blown clear.

759796051_Lefthubreadyforboltstobeinstalled1.JPG.9c9573ceeaa7c97b8789917fb9349180.JPG

394059466_Lefthubreadyforboltstobeinstalled2.JPG.0f2105d64c035361145d621dcbd0d8bc.JPG

 

Right hub ready for bolts to be installed.

1158406373_Righthubreadyforboltstobeinstalled1.JPG.db92156e40565628c24ab5486cf6162e.JPG

 

Note the bub set screw and a wheel bolt line up in this one place on each hub.

The bolt without a washer gets installed here.

This is for clearance so the hub set screw can be properly torqued later on.

125331278_Righthubreadyforboltstobeinstalled2.JPG.1f3be75422af40bab1af7aa31bf3e57f.JPG

 

Wheel stud bolts partly installed.

160776250_Wheelstudboltspartlyinstalled.JPG.1878d22d6511bc829ac215b5c11f0e83.JPG

 

Loctite applied to all bolts.

1128028232_Leftwheelstudboltsloctiteappliedinstalled.JPG.6fe910b911872fe471b5ec9014a3947d.JPG

1060044696_Rightwheelstudboltsloctiteappliedinstalled1.JPG.384bc111f9ad7773bf3ba77c56a0098d.JPG

252975402_Rightwheelstudboltsloctiteappliedinstalled2.JPG.441b4a0a5f9488def57840c6f342907b.JPG

 

Left wheel stud bolts screwed in and tightened.

1015170801_Leftwheelstudboltsscrewedinandtightened1.JPG.b3cee0c09c9d0a5cfb5cf470f0b3b521.JPG

1472783463_Leftwheelstudboltsscrewedinandtightened2.JPG.9d3a14eea21f1800e886b4d6f0d39f4b.JPG

 

Right wheel stud bolts screwed in and tightened.

1645041939_Rightwheelstudboltsscrewedinandtightened1.JPG.83f63efa950bf933ca42216599e57af7.JPG

1435526272_Rightwheelstudboltsscrewedinandtightened2.JPG.58bbbaec0bfd6678d43bc3e35ab531c5.JPG

 

This is how I tightened the wheel stud bolts.

I did not torque them, just pulled them tight.

1181512211_Wrenchesusedtotightenwheelstudbolts.JPG.144a7367d55ffeb8622c265bc885f1ce.JPG

 

 

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cleat

Hub set screws and jamb nuts ready to install.

1455016097_Hubsetscrewsandjambnutsreadytoinstall.JPG.5bcdaa133b9dd4e25415a9f0b8a34bb9.JPG

 

Hub set screws jamb nuts screwed on and never seize applied.

1392141771_Hubsetscrewsjambnutsscrewedonandneverseizeapplied.JPG.31c3ec7835ea774423e4f1fa8f054302.JPG

 

Hub set screws installed finger tight making sure jamb nuts remain loose and not contacting hub.

146116099_Hubsetscrewsinstalledfingertightmakingsurejambnutsremainloose1.JPG.dd48b00a86677b0618108d24ef9f57a9.JPG

1978621942_Hubsetscrewsinstalledfingertightmakingsurejambnutsremainloose2.JPG.0dbd8163e3ecff90d1495b635f3dc8e1.JPG

 

Hub set screws torqued to 30 ft/lb.

Again, make sure jamb nuts are loose and not contacting hub or the set screw may not actually be contacting the axle.

1006718361_Hubsetscrewstorquedto30ft-lb.JPG.d2f42af3a601a0b34c5630038be47a9e.JPG

 

Hub set screw jamb nuts torqued to 17 ft/lb.

1210528700_Hubsetscrewjambnutstorquedto17ft-lb.JPG.363840462fd470fa7da50f3a6266ddc1.JPG

 

3-8 inch 8 point socket used to torque hub set screws.

1982674665_3-8inch8pointsocketusedtotorquehubsetscrews.JPG.74c89430df63a86986fa2c4c70ceb53d.JPG

 

8 point socket on set screw showing clearance to wheel stud bolt head.

You can see why a washer was not placed under this bolt.

1646747745_8pointsocketonsetscrewshowingclearancetowheelstudbolthead.JPG.56348f45564ae457fca14507795ef213.JPG

 

Torque wrench and 3-8 inch 8 point socket and short extension used to torque hub set screws to 30 ft/lb.

1832685968_Torquewrenchand3-8inch8pointsocketandshortextensionusedtotorquehubsetscrews.JPG.67d3dedf05984964d70bc5e7f6c608f2.JPG

 

Torque wrench and deep 9-16 socket used to torque hub jamb nuts to 17 ft/lb.

1303981058_Torquewrenchanddeep9-16socketusedtotorquehubjambnuts.JPG.0f712d6291c97238ce65bea7726df38c.JPG

 

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cleat

Spindles and washers ready to install.

1144364087_Spindlesandwashersreadytoinstall.JPG.685ef8476502a325e58a55d281f2fc8a.JPG

 

Spindle washers and retaining rings ready to install.

At the top you see 4 0.01" thin shim washers and 2 1/32" teflon washers

Then you see the retaining rings and 2 thicker shim washers (I forgot to measure the thickness of these).

880242529_Spindlewashersandretainingringsreadytoinstall.JPG.9bdaad0fd66b40fa2b217c1b91afcda8.JPG

 

Thin shim washer slid onto spindle.

1460273539_Shimwasherslidontospindle.JPG.8a5ea08899367424015b00e192be5d4c.JPG

 

Teflon washer slid onto spindle.

1451200116_Teflonwasherslidontospindle.JPG.8c4be0ff16a82fe8ca15adb211ee849f.JPG

 

Second shim washer slid onto spindle.

1452140646_Secondshimwasherslidontospindle.JPG.a2868bed3c2e5d2caa9c262df34b72c6.JPG

 

Stack of shim and teflon washers.

This will be the thrust bearing to make steering easier.

276426279_Stackofshimandteflonwashers.JPG.7b3fc74b39f447e6a51db0294b4c49ed.JPG

 

Spindle ready to install into front axle.

445046943_Spindlereadytoinstallintofrontaxle.JPG.5d99fd88dd1d59d68b2ee8598622c18d.JPG

 

Spindle lightly greased then installed into front axle.

1108879074_Spindleinstalledintofrontaxle.JPG.90b46df0643601c6f9fedb41eb253bfd.JPG

 

Top thicker shim washer slid onto spindle (you use whatever thickness is required to eliminate excess vertical play once retaining ring is installed).

1977536836_Topshimwasherslidontospindle.JPG.b07dfb23bb1ebb103229c14b0b89f838.JPG

 

Retaining ring installed onto spindle.

1586790156_Retainingringinstalledontospindle.JPG.fb5aa357ea1f6592954649e75c16ea86.JPG

 

Spindle installed.

1882147912_Spindleinstalled1.JPG.04c1355389c7a913b180dfd37de6188d.JPG

1040413958_Spindleinstalled2.JPG.3714b245f9a447cdaf92fcbba1de2592.JPG

 

Spindle installed onto other side exactly the same way.

1921045262_Spindleinstalled3.JPG.082edc808c4f37be93c8e8c7324bf48c.JPG

 

Spindles installed.

1598697814_Spindlesinstalled.JPG.5c836d218786e2067d483b9f3f681d7a.JPG

 

 

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lynnmor
2 hours ago, cleat said:

Top thicker shim washer slid onto spindle (you use whatever thickness is required to eliminate excess vertical play once retaining ring is installed).

 

 

Retaining ring installed onto spindle.

1586790156_Retainingringinstalledontospindle.JPG.fb5aa357ea1f6592954649e75c16ea86.JPG

 

Not enough space to use a needle thrust bearing?

Edited by lynnmor

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WHX??

:text-yeahthat:Why this route and not 520 style bearings? I would have also considered the bronze oil lite washers.

Edited by WHX??

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cleat

I went this route because I had everything here already.

A needle bearing would have to be very thin like 1/32" to fit without modification. 

Once I get to test drive this machine then I will know how it steers.

 

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WHX??
On 1/22/2026 at 8:05 AM, cleat said:

I punched some ventilation holes with an electrical knockout punch.

 I have a spare belt cover and knock outs may try this for the 520 FEL.

I have just cut out a section with intent to put hardware cloth on but never did. 

20161215_180931.jpg

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