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cleat

520-8 clone build

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cleat

Upper steering shaft ready to install.

518537599_Uppersteeringshaftreadytoinstall.JPG.3b705429a3298393cc51ff4755159dc0.JPG

 

Upper steering shaft inserted into steering block with spacer washers for upper bearing slid onto it.

254363109_Uppersteeringshaftinstalledintosteeringsupportblock2.JPG.fc6148ee60c4bca83878d24d0ab10b4f.JPG

 

Dash panel ready to install.

517828253_Dashpanelreadytoinstallfrontside.JPG.0257fab5b48c7dbd27394cabdd05c5f1.JPG

 

Back side of dash panel showing upper bearing and low oil pressure warning light (bottom right).

1479514927_Dashpanelreadytoinstallrearside.JPG.7f4c9aa53f48de70425584195a3fc79a.JPG

 

Closeup of bearing for upper steering shaft. This is simply a wheel bearing installed after opening up hole so it would fit.

992192798_Uppersteeringshaftbearing.JPG.380b021b5caf19eec64513d2c40f6234.JPG

 

Dash panel installed.

727968515_Dashpanelinstalled.JPG.4de118f4cf1bd42cea1c9810c1bd0b82.JPG

 

Washers slid up shaft and cotter pin installed to hold upper steering shaft tight into bearing.

1798282133_Washersandcotterpininstalledintouppersteeringshaft.JPG.7a7d43efb74c2850927b4ac87395a602.JPG

 

Gear lash set at steering block and locked into place with a cotter pin.

1121689095_Gearlashsetandcotterpininstalledonsteeringshaft.JPG.16febd528ae429ed1237709ead1e9de8.JPG

 

Completed assembly of upper steering shaft and dash panel.

964989568_Dashpanelanduppersteeringshaftassembled1.JPG.d3d7ae1f7d2c83d98187ab5e5fa39632.JPG

858792536_Dashpanelanduppersteeringshaftassembled2.JPG.e48a0c28a90382c2bb9c8c806cb3564e.JPG

 

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cleat

Clutch pedal ready to install with retainer, wave washer, pedal itself, shim washer.

1256216319_Clutchpedalreadytoinstall.JPG.ecac381dde25c7819580e1641dc68dee.JPG

 

Clutch rod ready to install.

1913011294_Clutchrodreadytoinstall1.JPG.65561de609cd861cdaa9fc0a0fec8d98.JPG

 

Pedal end of rod with Nylon washer, thin stainless washer and cotter pin.

1069612757_Clutchrodreadytoinstall2.JPG.ab639ff778e8ce9f40a2bdad24b5c0cd.JPG

 

Clutch rod with trunnion, washer, and hairpin clip

636632459_Clutchrodandtrunnionreadytoinstall.JPG.c34b91a54d3a429b1a59fc07c5fa3800.JPG

 

Clutch pedal and rod installed.

1436114173_Clutchpedalandrodinstalled2.JPG.1d60a652e5a830ad010ce90dfa3d9c52.JPG

1531001436_Clutchpedalandrodinstalled3.JPG.c3e763b6462a4137725251060011abd0.JPG

 

Clutch rod and trunnion installed.

1010132546_Clutchrodandtrunnioninstalledwithhairpinclip1.JPG.8372b1f2b039390d5e29fb6a64dc1a25.JPG

1186495015_Clutchrodandtrunnioninstalledwithhairpinclip2.JPG.02bf1f174fada416b8d953216e734698.JPG

 

Clutch spring installed.

211056961_Clutchspringinstalled.JPG.72ec65ef90182d79db67acbd12bc59dc.JPG

 

Clutch pedal, rod, trunnion, and spring overview.

1583997431_Clutchpedalrodandtrunnionoverview.JPG.113551f8f2fe8e8e66eac74c3b1e421a.JPG

 

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cleat

Grease fittings installed into brake and clutch pedals.

2146811613_Greasefittinginstalledintobrakepedal.JPG.060aa9ba6562b2f1b995c641021eab09.JPG

70544529_Greasefittinginstalledintoclutchpedal.JPG.a197c09d5f90564ddffc3c405449c689.JPG

 

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cleat

Wire harness getting ready for install.

This is a simple harness modeled after the 520HC with only a low oil pressure light.

Also the voltage regulator on the engine is wired directly to the start solenoid again as per 520HC

9 Pin is a somewhat sealed unit that I have on all of my 520's

Fuse holders are sealed as well.

 

1882558034_Mainharness.JPG.c5bb91fca8cdbaf2422fd3688eba63d0.JPG

1624450077_9pin1.JPG.356aff8a4250ea0eeae7555118a46c58.JPG

1057545095_9pin2.JPG.0a9e74ec15f96d3cf34317635fbffe2e.JPG

78915007_Fuelgaugeandtaillighconnectors.JPG.a35f7ae31744184dc80d9485cc5053d2.JPG

1187356886_Harnesstorearoftractor.JPG.2788ac6e34a0e48053c32de9fc27920d.JPG

291738707_Ignitionswitchconnector.JPG.9156e108133eba307044b0c64dcfe051.JPG

611914014_PTOswitchconnector1.JPG.f0bf5bfffc6840115e388c1121bda765.JPG

1085815484_PTOswitchconnector2.JPG.b4d9888b5e595b202fcc06d9e48ee09b.JPG

945411155_Sealedfuseholders.JPG.af793d9eed620a1f6223435a5bc79c04.JPG

 

The purple wire is for the clutch switch.

I will finish that once everything is installed to get the proper length and take-off point.

1018562848_Purplewireforclutchswitch.JPG.574d25a97bffeb6f0046f7693194b7c7.JPG

 

This is the 520HC wire diagram that this machine will more or less have.

HC wire diagram.pdf

 

 

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Jon Paulsen

@cleat thanks for your efforts to photo and post all of this. This is an assembly manual. Awesome work and awesome of you to share. 

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Pullstart

I hide under a rock for a week and there are 4 pages of this incredible build to catch up on!  Awesome work Cleat, and “Hey Hugh!” :handgestures-thumbupright:

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cleat

Lift assembly ready to install.

27565637_Liftassemblyreadytoinstall.JPG.905f7aa4d8be943e78af71b96386f594.JPG

 

Lift assembly installed.

I ran into a glitch where the rockshaft hit the steering gear.

It then dawned on me that with reduction steering a shorter rockshaft is required.

Luckily I had one although not in as good shape as the one I was going to use but it will work.

1181394398_Liftassemblyinstalled.JPG.ea916407d11e56d6e951b8eb0b0e3043.JPG

2082043019_Lifthandle.JPG.21b77203936e4a7efbeb2226306907fe.JPG1780380039_Liftinstalledrightside.JPG.03f9d60cc42655e511dba58eb96ee9df.JPG

554951355_Liftinstalledshowingrockshaft.JPG.49b6ab7f42b38f284b7ce6468aa0e4ef.JPG

1966220750_Rockshaftfromabove.JPG.afe0d0c711fd156cde1ce0b7c990e999.JPG

 

Installed the rest of the Dial-A-Hite.

493583180_DialAHiterodspacerandknobinstalled1.JPG.33ea3f23e52aceed3d7ad4bfa978a5bc.JPG

563521329_DialAHiterodspacerandknobinstalled2.JPG.4fb3143639b83dd7f59c9a035c962b71.JPG

1470936303_DialAHiterodwasherandcotterpininstalled.JPG.f98dd9951df328b5b5895c8d4749da6b.JPG

 

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cleat

Down and out with my first case of Covid.

 

Feels like a dose of the flu.

 

Edited by cleat
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ebinmaine
1 hour ago, cleat said:

Down and out with my first case of Covid.

 

Feels like a dose of the flu.

 

 

Given that Trina works as an admin in healthcare and I work with the public we were/are VERY careful. 

 

So far so good. 

 

Heal well my friend.  

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Handy Don
9 hours ago, cleat said:

Down and out with my first case of Covid.

Feels like a dose of the flu.

Bummer. Please do not hesitate to consult medical professionals on this. The most common strain recently is less likely to cause hospitalization but it is still a formidable virus. There are treatments that must be started soon after the onset of symptoms.

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cleat

Feeling a bit better today so I ventured out to the shop for a bit.

 

Rear lift tube and clamp ready to install.

538255181_Rearlifttubeandclampreadytoinstall1.JPG.161d8e48f27215ceb35b8561ec736dbe.JPG

 

Fender bracket assembly and lift tube installed.

444399315_Fendersupportbracketassemblyandrearlifttubeinstalled2.JPG.dbb2f14b76847a771901a928e6910ed3.JPG

 

Dipstick and tube ready to install.

1497055410_Dipstickandtubereadytoinstall.JPG.b4c9910bac95308959a7eb4638f4cefa.JPG

 

Dipstick and tube installed.

708458988_Dipstickandtubeinstalled1.JPG.ef2d5efdbd54fcbd66a68677047f2552.JPG

 

I used this thread sealant on the two bolts for the lift tube clamp and also for the dipstick tube.

1490948175_Threadsealantusedtoinstallrearlifttube.JPG.41e86757d1a1edcf97e774cc1bd87386.JPG

 

Trying to keep as much water as possible out of this transmission.

 

Overview as of today.

1395929580_OverviewNov2220232.JPG.02ebc3cff045d35ed02e7b322d0be87c.JPG

 

 

Edited by cleat
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cleat

Front fender bracket ready to install.

2007472112_Frontfenderbracketreadytoinstall1.JPG.d808eb5fb78961bff00946dc5f4a1365.JPG

949461341_Frontfenderbracketreadytoinstall2.JPG.6f0c3fe309fa2c05bfe8dabac2b11c89.JPG

 

Front fender bracket loosely installed.

317374223_Frontfenderbracketlooselyinstalled.JPG.f52014c1e64374cdbeb87801679b6310.JPG

 

A rear fender sat on to align bolt holes for proper front fender bracket placement.

1592650329_Fendersatontoalignboltholes.JPG.3990d41aa73a3bf869c8effe904df821.JPG

 

Front fender bracket installed and tightened into final position.

1057988473_Frontfenderbracketinstalled1.JPG.1099f4f25d0f0b8257c46f57ee17bf47.JPG

691207797_Frontfenderbracketinstalled3.JPG.fa4c42e7090b10e4929f52f4a18f0d31.JPG

 

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peter lena

@cleat  outstanding work on that !  report post # 43 , snug up that PTO lever end starting point ? found eliminating , end play / start point , washers / lube , action was much improved .  obviousely your detailing far exceeds the norm , we can relate to the set up you have , Pete

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cleat

Yes, there is no play whatsoever in the PTO lever.

I set the clip and washer on the outside so I can just get the washer and cotter pin installed on the inside.

Of course the nylon bushings are new as well.

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cleat

Rear lift cable assembly ready to install.

689170707_Rearliftcableassemblyreadytoinstall.JPG.70ac5210a25db3aaabdfb0de8b64e4ff.JPG

 

Rear lift cable clevis assembly ready to install.

1867966945_Liftcableclevisassemblyreadytoinstall.JPG.a61680ac2de109247bd91286c2306365.JPG

 

Rear lift cable trunnion assembly ready to install.

77343452_Liftcabletrunnionassemblyreadytoinstall.JPG.27626c504ba9ead18f7305b2d36cb3ef.JPG

 

Rear lift chain assembly.

211135509_Liftchainassembly.JPG.0ca3e851f370c4cf3925722e6999acee.JPG

 

Long (Hydro) VS short (8-speed) clevis comparison.

2081266951_LongHydroVSshortmanualclevis.JPG.a500848165989ad29d56e346699cfc90.JPG

 

Rear lift cable installed and in lowered position.

1849592349_Liftcableinstalledandinloweredposition1.JPG.2a3d949b52fcd69acb52021bd34f7088.JPG

679698551_Liftcableinstalledandinloweredposition2.JPG.06f46dc944f5b2b4d660ce2da65cef10.JPG

 

Rear lift cable installed and in raised position.

274143755_Liftcableinstalledandinraisedposition1.JPG.85ebcbb6aa25566a67c2e8aea995d158.JPG

442995941_Liftcableinstalledandinraisedposition2.JPG.1808b47b1599a5d2390b028bd585b047.JPG

 

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kpinnc

Tractor looks better on the underside than most of mine do on top! Well done sir! :thumbs:

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OldWorkHorse
On 11/7/2023 at 9:03 AM, cleat said:

 

884568109_Frameandtransmissionboltedtogether1.JPG.5d6551cb59dc936b4b3feeff64c029c5.JPG

 

This is a very nice work! What type of paint and color name did you use for this red? Looks very good!

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cleat

The paint on the frame is made by Excel.

I am almost out of that and can't get it any more so I bought some Krylon.

 

The hood and fender will be painted with the Specialty Coatings paint.

 

I get these at Peavey mart (who bought out Tractor Supply here in Canada).

 

Colour is International red.

 

DSCN5806.JPG

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cleat

Shafts for clutch and brake pedals were left as bare steel so the pedals would slide on.

 

I punched a 3/4" hole in some heavy paper and slid on to the shaft.

 

Shafts were cleaned and primed.

1099474460_Pedalshaftsprimed1.JPG.fc6198e4c594932e55860da2b9b4b8aa.JPG

101894106_Pedalshaftsprimed3.JPG.a44e3b885aa600b72aaf9fcffaeb16f2.JPG

 

After drying overnight I put a coat of red paint on.

238104276_Pedalshaftsonecoatredpaint1.JPG.bc6d46721a7910cb7c820bfbec027fdc.JPG

33035453_Pedalshaftsonecoatredpaint3.JPG.65a2f9385047221f2e9649cca19f67e6.JPG

 

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ebinmaine
27 minutes ago, cleat said:

Shafts for clutch and brake pedals were left as bare steel so the pedals would slide on.

 

I punched a 3/4" hole in some heavy paper and slid on to the shaft.

 

Shafts were cleaned and primed.

1099474460_Pedalshaftsprimed1.JPG.fc6198e4c594932e55860da2b9b4b8aa.JPG

 

 

After drying overnight I put a coat of red paint on.

 

 

 

 

That's a VERY interesting method 

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OldWorkHorse
6 hours ago, cleat said:

The paint on the frame is made by Excel.

I am almost out of that and can't get it any more so I bought some Krylon. Colour is International red.

DSCN5806.JPG

Ok I use that krylon in IH red. Let me know what u think. Me personally... I'm looking to upgrade. Looks great. Chips very easily. Maybe I did it wrong. Runs like a river. Goes on very wet and thin. But that paint job you did on this 🤌. Love the transmission trick will have to use that on my next one. Thanks for the info!

Edited by OldWorkHorse
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ebinmaine
25 minutes ago, OldWorkHorse said:

Chips very easily. Maybe I did it wrong. Runs like a river. Goes on very wet and thin.

 

Many spray can paints will readily chip. 

There's little to no hardener in them. 

Best you can do when spraying that is a coat so light it doesn't even fully cover. Sort of a mist...   Multiple times.  

It's a PITA but often the only way.   

 

 

 

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OldWorkHorse
15 minutes ago, ebinmaine said:

  

It's a PITA but often the only way.   

 

 

 

Ugh I just need to buy a huge oven and a powder coat set up. 😩 

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ebinmaine
18 minutes ago, OldWorkHorse said:

Ugh I just need to buy a huge oven and a powder coat set up. 😩 

Yes sir ... yes you do. 

And I'll pay you for using it.  

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