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TC10284

Fixing the pesky 500 series headlight switches

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TC10284

So just about all the 500 series I own (older and newer) with a plastic push switch for the headlights doesn't work. There is one or two where I can push the button to the ON position a certain way (usually hard and after flipping from OFF to ON repeatedly) and the headlights come on. For others, not. It isn't a blown fuse and it doesn't appear to be wiring. My assumption is the switches are crap. What's the best way to go about fixing or replacing these switches?  

 

Thanks! I love you guys...

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cleat

It's not so much that they are crap as the grease in them gets hard and sticky.

 

I carefully take them apart and then clean, re lubricate and reassemble them.

 

The trickiest part is the little ball and spring so take it apart over a bowl or tray to avoid losing parts.

 

I have never taken pictures of them apart.

 

The older 520's have an indicator light test switch which is very similar but has a spring to make it a momentary contact.

 

Once they are clean and lubricated with a light grease they work fine.

 

 

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