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maclilly

520h died

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maclilly

I was out chopping leaves and my 520h just died, the battery is fine but no juice is getting to anything, anybody have an idea about whats wrong?

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Tractorhead

mainfuse?

 

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lynnmor

:text-welcomeconfetti:

 

The first place to look is that white 9 pin connector near the battery, they often burn.

 

The next place is 4 position fuse block that has 3 fuses.  Since there is no cover, water and dirt causes corrosion and then it too can burn.  Those fuse blocks can be found at auto parts stores, Dorman part # 85668.

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ZXT

In the last few weeks we've had a few guys who have had their 9 pin connector and/or a relay socket burn up. Definitely pull the 9 pin apart and visually inspect it. If a pin has burnt up, you'll know it. Same for the relay sockets. 

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953 nut

:WRS:

30 amp fuse and 9 pin connector are the two most common problem areas. Your PTO switch could also be a problem area. Any electrical connection that is corroded or in't tight could be a problem.

1291415820_1electrical.jpg.b486091bcab0e575d954bc5bbfe2f26d.jpg

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maclilly

thanks for your help i'll try your sugestions and you know, also when I was checking things out my voltage regulator came apart, anyone know where I can get a new one the doesn't cost a small fortune?

thanks

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ZXT
8 minutes ago, maclilly said:

thanks for your help i'll try your sugestions and you know, also when I was checking things out my voltage regulator came apart, anyone know where I can get a new one the doesn't cost a small fortune?

thanks

You should be able to find one on eBay for pretty cheap. I want to say they typically run $15-30.

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maclilly

well I went out and bought new fuses even thou the old ones looked good, put in new ones and for some reason it came back to life, could I have a bad fuse block? it doesn't look corrorded the metal maybe a little dark

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Macwrench
43 minutes ago, maclilly said:

well I went out and bought new fuses even thou the old ones looked good, put in new ones and for some reason it came back to life, could I have a bad fuse block? it doesn't look corrorded the metal maybe a little dark

Possibly, or just pulling it out and putting it back in fixed it.  Dirty connections.  If you look on the back of those ATC fuses, they have a bare spot on them (see pic).  You can put a multimeter to that point and check them without removing the fuses.

Fuse.JPG

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maclilly

can anyone tell me which wire goes where on voltage regulator old one fell apart theres 4 wires 3 terminals. can't seem to find a diagram anywhere

thanks

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lynnmor
2 hours ago, maclilly said:

can anyone tell me which wire goes where on voltage regulator old one fell apart theres 4 wires 3 terminals. can't seem to find a diagram anywhere

thanks

Two wires come up from behind the flywheel to supply the charging current, those connect to the outside terminals.   A gray wire piggybacks on either one of those two and is the pickup for the tachometer.  Of course the remaining wire connects to the center one which is the 12 volt output.  Be sure that the voltage regulator is properly grounded to the engine.

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gwest_ca

Post the model and serial number of the tractor and we can link you to the tractor wiring.

Here is the Onan engine wiring for the charging system.

If the tach does not work on one AC terminal try the other AC terminal. Believe it will only work on one of them.

 

Garry

Onan regulator wiring.jpg

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953 nut
17 hours ago, maclilly said:

can anyone tell me which wire goes where on voltage regulator old one fell apart theres 4 wires 3 terminals. can't seem to find a diagram anywhere

thanks

:WRS:

Not all voltage regulators on :wh: are the same, they changed over the years.. Please tell us what year and model you are working on.

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porschpow

Where is that 9 pin connector located?

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lynnmor
17 minutes ago, porschpow said:

Where is that 9 pin connector located?

There is a white connector with 9 wires near the battery.

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maclilly

thanks for every ones help, I bought a regulator from amazon and got it installed and every thing seems to be working, I bought the tractor in 93 but the model number says its a 91 41-20oe02 I didn't mess with the 9 pin connector if its where I think it might be its in a tough area to get at

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