MaineDad 87 #1 Posted August 19, 2011 Guys: I need to remove the valve guides to replace them. The hood is off, the carb and breather assembly have been removed and the valves and springs, keepers, and holders are out. Now how do I get those buggers out of there? They look too big to be able to drive them out from the top. Any ideas would be appreciated... Share this post Link to post Share on other sites
rmaynard 16,333 #2 Posted August 19, 2011 Go to page 2.2 of the Kohler Service Manual, and you will see this picture. It's all the special tools that you will need to do a complete rebuild. Included is a slide hammer for removal of valve guides. Share this post Link to post Share on other sites
sorekiwi 761 #3 Posted August 20, 2011 I've never done one on a big block Kohler, but I have done several on the small block engines. I made up an adaptor for a slide hammer and had at it like the Kohler manual tells you and never got them to move. So I made up a plate so I could try and draw them up and out using a long bolt as a puller, and again they wouldnt move. I ended up driving them down into the tappet area of the block. BUT the valve guide is longer than the height of that tappet recess, so I knocked them down about 1/2 an inch, and gave the protruding bit on the bottom a smack with a punch to break off the lower part. Then drove the rest of it out. They're cast iron so they should break reasonably easily. As I said, I havent done a big engine, but I suspect the same procedure would work. Share this post Link to post Share on other sites
shorts 182 #4 Posted August 20, 2011 I just posted on your 301 thread, but the real answer is take it to a machine shop that knows better than to try to do a valve job on something with worn out guides. Share this post Link to post Share on other sites