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Andy G

C120 drive belt replacement help needed, please!

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Andy G

Hey everyone. Need to replace the drive belt on my black hood C120.

 

I get I need to take the side protector off, but I'll be darned if I can figure out how to make that happen!

Do I need to remove the seat and the rear fender pan? What about up forward on the tractor near the clutch pulley...does that need to come off?

I'm struggling to make sense of the owners manual and exactly what needs to come off, so any assistance is greatly appreciated!

Thank you!

IMG_1085.jpg

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gwest_ca

This is from a 1978-79 service manual section #5 and suspect it will apply to yours also.

A link to the manual - a good one to have for many models.

 

1978-79 Drive belt service.jpg

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ri702bill
Posted (edited)

Andy - that writeup says it all. There are a couple of belt guard fasteners that are in "interresting" locations! Remove the footrest first!

Also a great opportunity to check the condition of the idler pulley, tightness of the Unidrive pulley, overall belt alignment, and lubricate the lower clutch shaft pivot in the frame.....

Edited by ri702bill
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peter lena

@Andy G  @ri702bill  ,andy , agree with   bill on the inspection and function of that entire belt set up , think its one of the most neglected parts of  the unit , rarely see anything  that is not , rusted / binding up . when I  corrected / improved my  , pto lever start  set up , eliminated  every , sloppy , binding  point , have to get FED UP WITH ISSUE , to change it out , actually pretty  simple , my 3 units have the same improvements . regularly refer  to chronic issues  AS A GOLD MINE , FOR IMPROVEMENT  !  just an idea . pete

 

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Andy G
5 hours ago, gwest_ca said:

This is from a 1978-79 service manual section #5 and suspect it will apply to yours also.

A link to the manual - a good one to have for many models.

 

1978-79 Drive belt service.jpg

 

Thank you!

 

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Andy G
3 hours ago, ri702bill said:

Andy - that writeup says it all. There are a couple of belt guard fasteners that are in "interresting" locations! Remove the footrest first!

Also a great opportunity to check the condition of the idler pulley, tightness of the Unidrive pulley, overall belt alignment, and lubricate the lower clutch shaft pivot in the frame.....

 

That's kind of where the hangup is...wish they were clear on where the bolt locations actually are! :lol:

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Andy G

Actually just found these instructions...a little more clear! Wish they did diagrams, etc a little better back then though haha

 

Screenshot 2025-08-30 at 9.30.22 AM.png

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ri702bill
Posted (edited)

Step 6 is the hard way method. There should be NO need to remove the Seat Pan. There are 2 clamps under the foot rest and 2 large Phillips head screws that attach it to the belt guard. undo all 4 and lift the front of the foot rest - wiggle it out under the Seat Pan.....

Edited by ri702bill
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Andy G

Guessing this isn’t supposed to do this… 

 

Shouldn’t the tensioner actually HOLD tension? I can spin it from all the way to the rear to all the way forward with only slight resistance and little/no movement on the clutch pedal. 

IMG_1090.jpeg

IMG_1091.jpeg

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wallfish

The spring and pedal linkage connections to that idler assembly are on the other side of the trans. 

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Andy G
1 hour ago, wallfish said:

The spring and pedal linkage connections to that idler assembly are on the other side of the trans. 

Should the idler be able to spin all the way back and forth like that? Can I just tighten it up on the other side?

 

sorry not at home with it right now. Need to set my mind at ease 😂

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nylyon

I would suspect that the spring jumped off the axle case

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Andy G
11 minutes ago, gwest_ca said:

The roll pin #16 in item #17 may have sheared allowing #15 to rotate in #17

https://www.partstree.com/models/71-12k801-c-120-toro-lawn-tractor-1977/brake-clutch-speed-control-linkage-0/

 

You sir, are correct! Discovered that right after getting home. Now I'm learning the nuances of the clutch control setting.

Should part #15 in have side to side play? 

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gwest_ca

Does not hurt to add shims or washers to tighten things up. Bound to be wear after all these years.

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Handy Don
16 hours ago, Andy G said:

 

You sir, are correct! Discovered that right after getting home. Now I'm learning the nuances of the clutch control setting.

Should part #15 in have side to side play? 

Give an eye to the shaft of #15 where it passes through the sides of the tunnel. The natural vibration of the clutch tensioner plus the spring can put some wear here. On one machine where the wear was getting deep, I drilled out the tunnel side to put in a flanged bushing to spread the load. 

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