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cleat

Got another one. A 416 this time.

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cleat

More parts sanded and primed.

1233671274_Footrestsandedandprimed.JPG.de9d2369f7a312736defeae57a33a6ad.JPG

1768153392_Frontfenderbracketsandedandprimed.JPG.e3a75adf67c7f6a42438cdffb4eac686.JPG

404688752_Hydrauliccontrolvalvehandlebeadblastedandprimed.JPG.53cb14ab3b2846ec268444a42f4ff876.JPG

447704668_Seatpivotplatesandedandprimed.JPG.015725ad2855d02d6a95c01559f8bd99.JPG

 

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cleat

Parts painted.

966569166_Footrestpainted.JPG.2509ecf7264ff2ff44d46dab7323afb1.JPG

1506835802_Frontfenderbracketpainted.JPG.d88ba902d7503b1b40692d976285cf5e.JPG

1341219394_Hydrauliccontrolvalvehandlepainted.JPG.9180b9196e3b38e7123a34e58b90f26b.JPG

1542396351_Seatpivotplatepainted.JPG.c2323f751db6175f79297ea9eac415f8.JPG

 

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cleat

Mid tach plates painted.

1855546251_Midtachplatespainted1.JPG.cd102a3fa6d5a81ee3411d1f6f14f809.JPG

339837840_Midtachplatespainted2.JPG.692b660545f739a1f1d3d7bdf16eeeee.JPG

 

Front tach housing painted.

1493357520_Fronttachhousingpainted.JPG.7625afb42157e5abae4e9c52373d669d.JPG

 

Hydro pulley painted.

991916256_Hydropulleypainted1.JPG.c9b22f28989b57988ada1eb6a06ebb6f.JPG

2069799204_Hydropulleypainted2.JPG.a7b49a428b022f1662076677387d5a2e.JPG

 

Seat lift bracket painted.

761928713_Seatliftbracketpainted.JPG.12aae87890dd54d65a4b153d99de94e2.JPG

 

Misc hardware, headlight clips, and hydro dipstick painted.

1755196569_Mischardwareheadlightclipsandhydrodipstickpainted.JPG.35181e2db36693abecc7a828137d62c5.JPG

 

PTO pulley bell painted.

5357212_PTOpulleypainted.JPG.040175e5b6a5fca7f19907eafe4eef91.JPG

 

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cleat

Idler pulley one coat of paint.

127923442_Hydroidlerpulleyonecoatofpaint1.JPG.646818f01654d14939f745d42371b7b6.JPG

 

Lift bar primed.

1683206224_Liftbarprimed2.JPG.11a1f01f4c862e9b1e4d738d74ba8478.JPG

 

Rear hitch primed.

1482404892_Rearhitchprimed1.JPG.9abad7cfcfc82dbea99cd02cde065bf5.JPG

 

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cleat

Idler pulley fully painted.

1496060186_Hydroidlerpulleyonecoatofpainted2.JPG.0b16a2dd83998343b15e2d92ff5f6665.JPG

 

Lift bar painted.

116355592_Liftbarpainted1.JPG.aa607fcfd146e17d29f99ea4402ef4d9.JPG

 

Rear hitch painted.

1419247230_Rearhitchpainted1.JPG.77e5f795634a136844c3f5ffc93a3ab8.JPG

 

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cleat

Front wheels with tires just removed.

1180489679_Frontwheelstiresremoved1.JPG.74e969312dc14c9590e3837d60a86503.JPG

918395835_Frontwheelstiresremoved2.JPG.074fe83f1ae467f3340f2c33fa58a93f.JPG

 

Front wheels wire brushed, sanded and put on a rod for painting.

1634761147_Frontwheelswirebrushedandsanded1.JPG.54a6660e2abe65786f58692e7eb385fa.JPG

1215376058_Frontwheelswirebrushedandsanded2.JPG.38ed488ff3b5f4e43eb56129e37749b6.JPG

993399311_Frontwheelswirebrushedandsanded3.JPG.89730b88b2c7716017443d108955ccd1.JPG

 

Front wheels primed.

1382811155_Frontwheelsprimed1.JPG.242f217bb197e2c61d91100205981be5.JPG

339725655_Frontwheelsprimed2.JPG.0d12e30ce52cb8ffd7ba3e0effe68992.JPG

464418050_Frontwheelsprimed3.JPG.e627eb5f6a0a432f0d911ac263520095.JPG

 

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cleat

Front wheels have first coat of silver paint applied.

After paint dries for a while I will loosely mount the tires and complete the painting.

1726852788_Frontwheelsfirstcoatofpaintcomplete1.JPG.692c82b72c63ccc0d21b0b3548c3141b.JPG

1036573346_Frontwheelsfirstcoatofpaintcomplete2.JPG.c4bacefb7ea37053cd1d8b808b920524.JPG

159560503_Frontwheelsfirstcoatofpaintcomplete3.JPG.e412d071698412852c95a10e55970bfe.JPG

 

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cleat

Rear fender was bent by the PO to fit oversize tires.

850155126_Bendsinfender1.JPG.f80d2fdcf9f455188bbb1cd7a4d6c845.JPG

1476517781_Bendsinfender2.JPG.18a8c807189fb2f958ba2ce2003c0c8d.JPG

262574042_Bendsinfender3.JPG.90d85420abb2a91abd71d835afb83e3a.JPG

2101459758_Bendsinfender4.JPG.19b9dbf7b48bc7270ad510877acb3399.JPG

 

Fender straightened to the best of my ability (I am no body man).

1704136608_Rearfenderstraightened1.JPG.4de4fb336bd338d776293c694982db44.JPG

1381646801_Rearfenderstraightened2.JPG.9c2da9a2c4e302355a148a061207862c.JPG

1972196110_Rearfenderstraightenedanddecalremoved.JPG.17f2802d248b500fddfb9f8c8fab380b.JPG

 

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cleat

New seal installed into PTO pulley.

1874464677_PTOpulleynewsealinstalled.JPG.39009090f63a156e0deda6eb07dc3eb5.JPG

 

New thrust bearing and stub shaft installed into PTO pulley.

871900010_PTOpulleynewthrustbearingandstubshaftinstalled.JPG.c9153b7c9fde023ba40d4de2d5c16fa0.JPG

 

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cleat

Installed tires onto front wheels.

Valve stem hole is taped off as it will get installed after wheels have the final coat of paint and clear applied.

1368171336_Tiresinstalled1.JPG.ea6f821da287c1c72a4624985f40e5d0.JPG

63120648_Tiresinstalled2.JPG.65b925b8138948455825a8aca5cce4a9.JPG

 

Started sanding fender.

172875085_Startedsandingfender.JPG.59314a99aaee0a0bf6ee883ab221805f.JPG

 

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ebinmaine
19 minutes ago, cleat said:

fender

 

 

How are you finding the sheet metal to be overall? Looks pretty straight.

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cleat
3 minutes ago, ebinmaine said:

 

 

How are you finding the sheet metal to be overall? Looks pretty straight.

Rust and paint wise, the best I have ever bought.

The rear fender was bent out to fit the oversize ATV tires the PO had fitted.

I straightened it the best I could and it now looks good.

 

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cleat

I used a little spot putty on the small remaining dimples on the rear fender.

Block sanded until as flat as I could get it.

1127179499_Rearfenderspotputtysanded..JPG.652c6841df1febd98cdf3ac9f4c0a888.JPG

 

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cleat

Bottom of rear fender painted.

425096945_Rearfenderbottompainted1.JPG.5f2c8be74edde0cf0a78901f14c1d854.JPG

1166015139_Rearfenderbottompainted2.thumb.JPG.2a1eba031ec592af9adb59f909724374.JPG

333060856_Rearfenderbottompainted3.JPG.2e2490d666f3118bd325a8136cb32ba5.JPG

 

One coat of clear applied.

Bottom will just get one coat.

1937767262_Rearfenderbottomcleared2.JPG.c00e58cb51acbb09c8db7348126d6a75.JPG

1327866678_Rearfenderbottomcleared3.JPG.79013f2f9bd77057ecf2887e0864a082.JPG

 

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Brockport Bill

very impressive !!!!!!

do you do all bloc hand sanding? or do you use any power sanders or grinder sanding discs etc? When convenient, could you post a photo or tell us the light redish primer paint product you use? thanks

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Bill D

Beautiful work as always.   How do you mount the tires without scratching the rims?

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ebinmaine
5 hours ago, Bill D said:

Beautiful work as always.   How do you mount the tires without scratching the rims?

 

I'm figuring either wizardry or The Force. 

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johnnymag3

Self Etching Red Oxide Primer is what everyone uses....it goes on well and is better under red Paint :) 

 

It is available anywhere.

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cleat
10 hours ago, Brockport Bill said:

very impressive !!!!!!

do you do all bloc hand sanding? or do you use any power sanders or grinder sanding discs etc? When convenient, could you post a photo or tell us the light redish primer paint product you use? thanks

 

Thanks, most of the sanding is done with a 5" random orbital and 120 grit paper.

Loose paint and rust is removed using a grinder with a wire wheel.

 

I just block sanded the spot putty because the power sander would have just removed it all.

 

The light coloured spots you see is the remaining spot putty filling in the little dents that I could not fully hammer out.

 

This is the spot putty I used.

DSCN9175.JPG.db1a12346b8e3c79cf055c06533056d4.JPG

 

As mentioned above, I use regular red oxide primer.

 

Edited by cleat
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cleat
9 hours ago, Bill D said:

Beautiful work as always.   How do you mount the tires without scratching the rims?

 

Thanks you.

I use one of these small tire changers.

20250906_102006.jpg.7a6fd2a709c2010c136f305049665774.jpg

s-l1600.jpg.fa237b9f7c6ad9ddf1e53477e5fb5041.jpg

 

To help with damage and make the tire install easier I do a few things:

1) As you can see from the pictures above, the tire tool has a rubber ring on the bottom side. Be sure this is used and is clean and smooth.

2) I cut a piece of rubber and pit it between the rim and the metal plate that goes above the rim to clamp it into the tire tool.

3) The rim can now be mounted into the tool making sure the side with the valve is up.

4) Wrap the top edge of the rim with a couple layers of electrical tape (be sure to wind on the tape in the same direction you will be turning the tire installation tool).

5) Put dish soap on the electrical tape and inside edge of the tire to make things slide easier.

6) Put the tire in the sun for a while to warm it up and make it slightly more pliable.

7) you should be able to push one side of the tire onto the rim by hand with both the tire and the rim slippery with soap.

8) Now for a little trick, using two clamps like this one. squeeze one side of the tire and it should then be easy to get the squeezed side down and into the recess by the tire valve.

DSCN9176.JPG.485288d60951a02aa1706ad4f8d2f86b.JPG

DSCN9177.JPG.a09379d2847fecc33aa5017b198a5f03.JPG

 

9) Make tire the tire installation tool is free from burrs or sharp edges then lube the tape on the rim, the tire bead and the installation too where it will contact the tire and the rim and following the instructions with the tool you should be able to pop the tire on.

10) remove the tape and hopefully there will be minimal damage to the rim paint.

 

I always count on at least a little scratching so the final coat of paint is done after the tire is mounted.

 

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cleat

Front tires masked off and a final coat of silver paint applied.

890888845_Frontwheelsfinalpaintcomplete1.JPG.fe8b470444a6fb767dc8aad80a7fb167.JPG

1429565612_Frontwheelsfinalpaintcomplete2.JPG.3510f96cf7afa1de69a0938681e65bdf.JPG

1286945993_Frontwheelsfinalpaintcomplete3.JPG.99d6861c3073a310ca4323603bbaaf48.JPG

 

Two coats of clear applied.

286083585_Frontwheelstwocoatsofclearapplied1.JPG.af36a13cacf04d1f405bec796da4b868.JPG

2029657126_Frontwheelstwocoatsofclearapplied2.JPG.e6a476862483dd8edee29b4c26a9450c.JPG

842537376_Frontwheelstwocoatsofclearapplied3.JPG.9fcf0addd11c5305e427f3d6c6ddb1e8.JPG

 

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cleat

Front wheels masking removed.

Now to let them dry for a few days before the next step.

DSCN9184.JPG.5a9cdaddc4720d57f0d9b73383647da0.JPG

DSCN9185.JPG.5365b95dc568e86b41fef24e7e06c745.JPG

 

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cleat

Valve stems installed into front wheels then tires inflated to 12 PSI.

These will now be set aside until they get installed.

 

742813262_Valvestemsinstalledandtiresinflated1.JPG.6656aa93683cfbe3a18def9692a317ad.JPG

1205664288_Valvestemsinstalledandtiresinflated2.JPG.4184858ed3139033a9b1829a22270135.JPG

1178303176_Valvestemsinstalledandtiresinflated3.JPG.fc6c91ee2f8725a5c66fedad47eeb823.JPG

1313194410_Valvestemsinstalledandtiresinflated4.JPG.8f95e94bd2a5b4f1ccb375bdda01e269.JPG

321708458_Valvestemsinstalledandtiresinflated5.JPG.338237a27860de6daeafc8c06780dd49.JPG

1798031096_Valvestemsinstalledandtiresinflated6.JPG.0c449325693b7a8021ca7b2bcab49557.JPG

 

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cleat

Fender primed.

Primer is still wet in these pics.

I used a 1.8mm HVLP spray gun set at 28 PSI with the primer thinned and hardener added.

1656504742_Fenderprimed1.JPG.135f0c0c7231bed498382ad899c3b3a7.JPG

1825907173_Fenderprimed2.JPG.bd20f6ca9f7974c2893f6ffd767241a4.JPG

 

Belt guard primed.

This is a Belt guard I had here already as it was already punched for ventilation and also it does not have the stud for the plastic belt cover.

I do not plan on using the plastic belt cover.

2057325598_Beltguardprimed1.JPG.02783b3de256bc642401cb4dd62c7394.JPG

1194950388_Beltguardprimed2.JPG.146b3097913d9b60acc119a2e569d0cf.JPG

 

Got the hoodstand cracks welded up.

I have never yet got a Wheel Horse that did not have these cracked or completely broken off.

1058036044_Hoodstandcracksrepaired1.JPG.21130b73daf863f8adb9c473ad59cb72.JPG

559798594_Hoodstandcracksrepaired2.JPG.6946c6df7cd134af6a439a9df00400f3.JPG

1369181528_Hoodstandcracksrepaired3.JPG.3baff7a49738ad2478a381ebc21d466a.JPG

 

 

Edited by cleat
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Bill D
1 hour ago, cleat said:

Fender primed.

Primer is still wet in these pics.

I used a 1.8mm HVLP spray gun set at 28 PSI with the primer thinned and hardener added.

1656504742_Fenderprimed1.JPG.135f0c0c7231bed498382ad899c3b3a7.JPG

1825907173_Fenderprimed2.JPG.bd20f6ca9f7974c2893f6ffd767241a4.JPG

 

Belt guard primed.

This is a Belt guard I had here already as it was already punched for ventilation and also it does not have the stud for the plastic belt cover.

I do not plan on using the plastic belt cover.

2057325598_Beltguardprimed1.JPG.02783b3de256bc642401cb4dd62c7394.JPG

1194950388_Beltguardprimed2.JPG.146b3097913d9b60acc119a2e569d0cf.JPG

 

Got the hoodstand cracks welded up.

I have never yet got a Wheel Horse that did not have these cracked or completely broken off.

1058036044_Hoodstandcracksrepaired1.JPG.21130b73daf863f8adb9c473ad59cb72.JPG

559798594_Hoodstandcracksrepaired2.JPG.6946c6df7cd134af6a439a9df00400f3.JPG

1369181528_Hoodstandcracksrepaired3.JPG.3baff7a49738ad2478a381ebc21d466a.JPG

 

 

Now would be a good time to reinforce that area.   I make some reinforcement pieces using 1.5" x 2" angle stock.

KIMG0789.JPG

KIMG0788.JPG

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