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Stigian

GT 14+2 is driving me nuts!

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pmackellow

Nice decal on the battery box mate !! :bow-blue:

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Tom.

Hi Ian,

 

Hope you are well and that you are safe from all the flooding!

 

The GT14+2 is looking good, the battery box fab work is great! I look forward to seeing you add the 3 point hitch, have you got any attachments for it?

 

Tom

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wheeledhorseman

As you're fitting a battery box at the front have you given up on the plow or is the box going on first to get the dimensions right for hanging the plow underneath with enough clearance eventually?

 

Seeing nice thick steel to be welded makes me want to get on with adapting my A frame for the D to add a sleeve hitch facility but for now I'll be trying to weld thin stuff next week repairing cart tubs without blowing holes through.

 

Some guys get all the thick steel to weld!

 

Andy

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Stigian

Nice decal on the battery box mate !! :bow-blue:

 

Thanks Paul. I do have last years decal somewhere... I need to find it to add to the box.

 

 

 

Hi Ian,

 

Hope you are well and that you are safe from all the flooding!

 

The GT14+2 is looking good, the battery box fab work is great! I look forward to seeing you add the 3 point hitch, have you got any attachments for it?

 

Tom

 

Morning Tom, we are safe from the flooding thanks, but the only road in and out has been under water quite a few times.. It was waist deep Thursday evening!!

 

I don't have any attachments as such for the 3 point, only an A-frame thingy with a tow ball on it...  I do plan to make some pallet forks which will be very handy for moving heavy stuff about.

 

 

 

As you're fitting a battery box at the front have you given up on the plow or is the box going on first to get the dimensions right for hanging the plow underneath with enough clearance eventually?

 

Seeing nice thick steel to be welded makes me want to get on with adapting my A frame for the D to add a sleeve hitch facility but for now I'll be trying to weld thin stuff next week repairing cart tubs without blowing holes through.

 

Some guys get all the thick steel to weld!

 

Andy

 

Hi Andy, your first guess is right, I've given up trying to get the snowplow to fit. It needs so much chopping and changing that it would be easier to just make a new one!   I don't think a snowplow will be needed this winter somehow!

Don't worry, your time to weld some thick steel will come :)

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Stigian

Evening all, a bit more work has been done on the GT14+2

 

At the end of my last update I was pondering wiring problems.. When I swapped the engine over to the 16hp the only part of the electrical system that I hadn't changed was the ammeter.. So I thought I would have a look..

 

As you can see it has quite a lot of corrosion going on which was quite possibly causing a slight short between the orange wire and the ammeter body..

 

GT130_zps22aae3b2.jpg

 

 

Cleaned up and painted.. I've not had the chance to check yet but hopefully this will sort the battery drain problem.

 

 

 

And now onto something a bit more fun.. Fitting a 3 point linkage to the back of the GT :D

 

GT132_zps15201683.jpg

 

 

Working out how to mount the lower arms has been fun.. But as luck would have it there is a handy rear hitch bolted to the trans.

 

GT133_zpsbba7b77a.jpg

 

 

Just right for mounting the lower arms, it just needs a bit more metal added.

 

GT134_zps2d6a1162.jpg

 

 

To get the arms to lift to a good height part of the roll bar is going to need trimming off at the base, but I can can add some steel above to get the strength back.

 

GT135_zpsf3757cdb.jpg

 

 

Before unbolting the rear hitch I made sure the roll bar couldn't decide to wonder off or fall over.. :D  The hitch bolts also hold the roll bar to the trans!

 

GT136_zps417eb61f.jpg

 

 

With the rear hitch and the arms on the bench, I thought it wasn't best that I cut and shut my home made hitch which was kind of custom made to fit my home made snowplow.

 

GT137_zps73e1ef4a.jpg

 

 

So I dug out a genuine Wheel Horse rear hitch to chop up.. Thinking on it I'm sure I have another hitch that's a lot more rougher looking, I should really use that instead.

 

GT138_zpsaa81b1e0.jpg

 

 

While I was digging about looking for metal I found these two handy bits.

 

GT139_zpsb2235d59.jpg

 

 

Which as luck would have it have holes just the same size as this pin which also matches the ball joints on the lower arms :D

 

GT140_zpsdb8f2bc8.jpg

 

 

A bit of chopping later..

 

GT142_zpsb1db4381.jpg

 

 

And with the rear hitch plonked roughly in the right place. It needs a bit of strengthening but it looks like it will do the job quite well :D

 

GT143_zpsf02e71a6.jpg

 

 

More to come a it happens.

 

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meadowfield

Luverly job!

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Stigian

Luverly job!

 

Thanks Mark.

 

 

Evening Guy's n Girls, it's been quite a productive day in the shack with the 3 point moving on at quite a pace.. Well, fast for me :D

 

The bit's of shaped steel I had cut to hold the lower arms in place were welded together and then tack welded to the rear hitch.. They will get welded up fully when I ad a bit more strength in that area.. I also trimmed off some excess metal that would of hung quite low under the GT.

 

GT144_zps2289e506.jpg

 

 

A test fit..

 

GT145_zps039e1243.jpg

 

 

I knew the lower arms would hit part of the roll bar, a bit of trimming is needed me thinks.

 

GT146_zpsff6884c6.jpg

 

 

My 3 point tow bar/ball thingy was dug out to see how it looked and to see how well the top link would fit. It looks like more of the roll bar is in the way!

 

GT147_zps5af868b8.jpg

 

 

Before the grinder came out I welded a bit of angle across the roll bar to stop it moving when I started slicing.

 

GT148_zpscf170f74.jpg

 

 

Roll bar off and marked for cutting.

 

GT149_zps1209fb19.jpg

 

 

Sliced!   While I was at it I also cut out the bit of tube that was in the way of the top arm.

 

GT150_zps2620ed40.jpg

 

 

I was going to add some extra steel on the opposite side of the sliced off bits to put some strength back in. However I think there is enough internal strength going on to not need it. so I will just plate over the holes when the roll bar comes off next.

 

GT151_zps2b7079a7.jpg

 

 

I need to trim a bit off the brackets that hold the lower arms on so the arms can move up a bit more.

 

GT152_zps1e7939bd.jpg

 

 

But this is how the 3 point looked at the end of play today... It's getting there :D

 

GT153_zpsb6f46588.jpg

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Tom.

Wow Ian you sure are moving at a fast pace! I can't wait to see it finished! Forgive me if I'm being stupid but what are you going to use to lift and lower the 3 point hitch? Is it going to be manual?

 

Tom

 

 

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Stigian

Hi Tom, your not being stupid, if you don't know then asking is the way to find out :)

 

The GT has a big hydraulic ram fitted from the factory, which was connected by a long rod to operate a 3 point where fitted from the factory..

My GT used to have a 3 point, so I need to fabricate all the bit's I don't have..

 

I'm not sure I've explained that right, I'm sure someone with better GT 3 point knowledge will be along to explain it a bit better :)

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meadowfield

I think you are covering it well Ian :D

Tom, have a look at my GT14 thread, there's quite a few pics of my DIY 3 point hitch there...

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wheeledhorseman

Great progress Ian, more than I can say for my project at the moment as lost power in today's storm that's the second time in a week.

 

Are the brackets that the lower arms pivot on going to be beefed up? They look a tad on the thin side to me but I suppose it depends what you're going to lift.

 

Andy

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Brrly1

Ian, if you need any pictures let me know. I have one or two laying around that I could snap pictures of. Don't forget your going to need the bar that goes from mid-lift back to down links.

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brandonozz

 

Great progress Ian, more than I can say for my project at the moment as lost power in today's storm that's the second time in a week.

 

Are the brackets that the lower arms pivot on going to be beefed up? They look a tad on the thin side to me but I suppose it depends what you're going to lift.

 

Andy

 Ian, I was wondering the same thing as Andy about the strength of the lower arms supports. I'm pretty sure the supports on my D are considerably thicker than yours and both mine needed straightened when I first got it. Maybe something to ponder.

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Stigian

Great progress Ian, more than I can say for my project at the moment as lost power in today's storm that's the second time in a week.

 

Are the brackets that the lower arms pivot on going to be beefed up? They look a tad on the thin side to me but I suppose it depends what you're going to lift.

 

Andy

 

Thanks Andy, that was a pain about your power cut's, at least it is now looking like spring is/almost here..

Yes the lower arm brackets are going to be strengthened quite a lot. I want to check everything works as it should before I add all the extra strengthening I have planned.

 

 

 

Ian, if you need any pictures let me know. I have one or two laying around that I could snap pictures of. Don't forget your going to need the bar that goes from mid-lift back to down links.

 

Thanks for the offer John, if I need them I will let you know :handgestures-thumbup:

The bar from the mid lift back is going to be fun to make.. I have a good idea of the shape it needs to be, but it will still be fun to make.. I like a challenge :D

 

 

 

 

 Ian, I was wondering the same thing as Andy about the strength of the lower arms supports. I'm pretty sure the supports on my D are considerably thicker than yours and both mine needed straightened when I first got it. Maybe something to ponder.

 

See my reply to Andy :D

 

 

Sorry it's been a while since I updated this build, life's been a mad mixture of chaos and extreme exhaustion!!      Although a bit of work has been done on the 3 point, I'm way behind where I should be with it!

 

In order to be able to see what I was doing, off came most of the rear body panels.. I can see now :)

 

GT154_zpsd4d3c17b.jpg

 

 

I had been pondering on how to make the pivoting lift arm bit for a while, a dig through my spares gave me an idea.. This is part of the lifting gear from a C-175..

 

GT155_zps14963b93.jpg

 

 

It slot's in here like so..

The trouble was the bar wasn't quite long enough and the angle between the two bit's of flat steel was wrong..

 

GT156_zpsb0c3be0a.jpg

 

 

Time to get more creative..

Even the rustiest bit's of Wh can have handy spares..

 

GT157_zpse725e145.jpg

 

 

In this case it was the manual lift arm thingy.

 

GT158_zps1b201d39.jpg

 

 

With a bit of grinding and some pressure from my hydraulic press, the steel bar popped out.

 

GT160_zps47fbdf47.jpg

 

 

Throw in some 5mm flat plate..

 

GT159_zps5e83cbaf.jpg

 

 

Cut it into 10 inch strips..

 

GT161_zps8a615377.jpg

 

 

And there you have the basics of my lift arm pivoting thingy laid out.

 

GT162_zps0ee3642f.jpg

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Stigian

To make the lift arm pivot thingy pivot, something was needed for it to pivot in..

On a GT I believe they are dry steel on steel bearing block sort of things.. So that's what I'm going to make out of this strange shaped and quite heavy off cut.

 

GT164_zps29d74b39.jpg

 

 

The bare blocks on the bench while I work out a few measurements.

 

GT165_zpsca97dbc7.jpg

 

 

The first blocked bored out.

 

GT167_zpsdb101102.jpg

 

 

The second block waiting it's turn in the lathe.

 

GT166_zps5abf7e5b.jpg

 

 

At this point I got distracted by the roll bar again.

As I had some major surgery planned for it I welded in the new cross member to try and stop the roll bar from springing out of shape anymore than it had..

 

GT168_zpsb0dace9e.jpg

 

 

Now for the fun bit.. At the top you can see four holes.. This is where the roll bar bolt's to the trans.. I need those holes and the bit of box that joins them to stay where they are....

But I need the bit's between them and the thick wall tube to move outwards by a couple of inches each side!!

 

GT171_zps134c1e66.jpg

 

 

The only way I could think of doing this without the mounting holes moving was to weld the new steel in first..

I didn't take many photo's of this stage as I was too busy getting on with it, but here's one with the new bit's of box clamped in place ready for welding..

To make life easier cutting the old bits out, all the cut's I couldn't of done with the new box welded on were cut before hand.

 

GT172_zps10f15036.jpg

 

 

Lot's of welding, cutting, hammering and a few naughty words later, the roll bar was bolted back on the GT.

The rear end looks a lot less cluttered now..

 

GT174_zps92bf06f1.jpg

 

 

And I can get a clear view of all of the lower arms when looking down... Which will come in handy for lining the yet to be made drop links up :D

 

GT175_zps478ce70b.jpg

 

 

I still need to add a bit more strength back into the roll bar and tidy it up a bit..

The lower arms now go all the way up to this height, which will do quite nicely :handgestures-thumbup:

 

GT176_zps51c770c2.jpg

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Stigian

So, back to the pivoting arm lift thingy.. The second bearing block was bored out and coated in masking tape so I could mark out the bolt holes..

 

GT177_zps5bca335b.jpg

 

 

Bearing blocks and bar clamped in place.... Not much room in there!

 

GT178_zps1bc58288.jpg

 

 

This is where I started to have a slight re-think.... If I had a bit of longer bar I now have the space to get the lift arms above the lower arms... Despite the camera angle they are in line!

 

GT179_zps63930a54.jpg

 

 

Being a "Throw it all in a pile and work it out from there" kind of chap, the best thing I could do was to balance all the bits roughly in place and have a look.

as you can see the bearing block thingys have now moved to the outside.

 

GT180_zps95429e7f.jpg

 

 

Yes, I think that will work :D

 

GT181_zpsa7af6d55.jpg

 

 

As I don't have a long enough bit of bar, I'm going to have to join two bits together.. That's where this bit will come in handy. Weld it on like a collar sort of thing..

I'm not worried about getting a strong enough weld as I bought a 210 amp arc welder today..

I've only had time for a little play today, but the difference in welds between a "hobby arc welder" and a "professional" one is amazing!!   I can now say the same thing about mig welders, but that's another story :D

 

GT182_zps8e56b639.jpg

 

 

Speaking of welding, here's the lift arm strips (all 6 of em) being welded together for drilling... If you look closely you an see the middle join is only held together with a few tacks. When I separate the two half I will have to 15mm thick lift arms..

 

GT185_zps4545ac77.jpg

 

 

While the welds were cooling I drilled and taped the bolt holes in the bearing blocks. A convenient sized socket and some masking tape were used to keep both blocks together for drilling.

 

GT186_zps0595e1e8.jpg

 

 

And the last photo for this update..

 

Both bearing blocks were bolted on to the GT to check I'd got the holes in the correct place and the steel bar would turn freely without binding up...  Success :D

 

GT187_zps9436d268.jpg

 

 

And that chaps is the 3 point saga up to date.. Hopefully now the chaos has gone (for a few weeks at least) I will have some time to really get cracking on and get the 3 point finished, and have time to keep you all posted on what's going on..

 

 

Here's Part 1 of the 3 point build videos..   Enjoy :handgestures-thumbup:

 

 

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wheeledhorseman

Great progress being made there Ian! :handgestures-thumbup: Shouldn't get any problems with those bearing blocks (he says thinking back to the condition of the ones on my D had got into).

 

Andy

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meadowfield

Good progress Ian, looking forward to your fabrication of the long connecting link :D

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Stigian

Great progress being made there Ian! :handgestures-thumbup: Shouldn't get any problems with those bearing blocks (he says thinking back to the condition of the ones on my D had got into).

 

Andy

 

Thanks Andy. I'm not worried about wear on the bearing blocks, the 3 point won't be used on a daily or even weekly basis, so wear will be minimal with a bit of grease to help.

 

 

 

Good progress Ian, looking forward to your fabrication of the long connecting link :D

 

Ta muchly Mark. Yes the long connecting link is a bit of a funny shape :D

 

 

So, back to more metalwork..

 

Here's the arms from the pivoting lift arm thingy. I had hoped to be able to make a nice hole through them so they could be slid onto the bar for welding.. But they proved to be much harder to chain drill than I thought!

So in the end I had no option other than to cut the hole in half and finish it off with a grinder.

 

GT188_zpsafa6d1b5.jpg

 

 

However, I'm not worried about welding it all back together now I have this beautiful new-ish Arc welder.. Nearly twice as powerful as my old Clarke 110 and produces a much much better weld as you will see later on.

 

GT189_zps0c4d36bf.jpg

 

 

Time to give the "collar" which will tie the two bits of bar together a good clean up..

 

GT190_zpsfa9cd805.jpg

 

 

That's better :D

 

GT191_zpsd85cd6bd.jpg

 

 

The flat bit with the holes came off cleanly enough for it to be used as a template on the two bit's of steel tacked together.

 

GT192_zps766e5e64.jpg

 

 

Quite possibly the best bits of thick steel shaping I have done in years.. So have two photos of them :D

 

GT193_zps963c657c.jpg

 

GT194_zpsf906abb6.jpg

 

 

While I was in a metal shaping mood, the bearing blocks were bolted together and marked out for a little trimming.

 

GT195_zpsc89d53d8.jpg

 

 

Trimmed.

 

GT196_zpsdfb488ae.jpg

 

 

And cleaned up.

 

GT197_zps4a0a5f61.jpg

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Stigian

It's taken a while bit I finally had made all the components to make the pivoting lift arm thingy. 

 

GT199_zpsf8a53401.jpg

 

 

I need to cut down the length or bar a bit and radius the corners of the lift arm, but it's all there.

 

GT198_zps2ebb6dab.jpg

 

 

This collar will be welded to the bar to stop any sideways movement. The thick hard steel washer and lots of grease should stop it wearing so fast.

 

GT200_zps0ecbfc40.jpg

 

 

Now for the fun part.. Welding it all together..  

 

Part 1 done.

 

GT201_zps5b4bb311.jpg

 

 

Part 2 involved lot's of clamping, measuring more than twice, and a ratchet strap :D

 

GT202_zpse69cb523.jpg

 

 

Ta-Daa...   It's only tack welded together at this point, should I need to change anything thing it will be easier to do so.

 

GT203_zps93332b26.jpg

 

 

It fits :D

 

GT204_zpseaf5843f.jpg

 

GT205_zpsf6fade22.jpg

 

 

Now for the part that Mark is waiting for... Yep, the long link arm :)

 

To make this I had to work out how far "off-set" the inside of this bit..

 

GT208_zps0342e1f3.jpg

 

 

To the inside of this bit that's tucked away under the hood stand and was a right pain to take a photo of!

 

GT209_zpse209c513.jpg

 

 

Lots of measuring and scribbling later I had the answer.. They are off-set by 20mm.. Which was quite handy as I'm making the connecting arm from layers of 5mm thick steel.

 

GT207_zps4c406af7.jpg

 

 

My 5mm thick steel also just happened to be 5 inches wide.. Quite handy for cutting into 4 strips :thumbs:

 

GT210_zps41788d35.jpg

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Stigian

Three of the strips of steel tacked together..

 

GT212_zps6e463a4f.jpg

 

 

Now, that's what you call a tack weld!!  I love my new Arc welder :handgestures-thumbup:

 

GT213_zps233906a7.jpg

 

 

The long part of the long arm made and plonked mostly in the right place.

 

GT214_zps65d8feb6.jpg

 

 

As I'm working out my measurements with the 3 point at it's lowest height I wanted to make sure that this part of the pivoting lift arm thingy didn't hit the big bit of tube that the top link brackets are welded to. So I zip tied a bit of steel to the tube.

When the long link arm is made and the zip tied steel is removed nowt will hit :)

 

GT215_zpsa3284051.jpg

 

 

The short part of the long link arm was made the same way as the long bit. Here it is wedged in place. Bit of a bad photo but after having dirt and grease fall into my eye's twice in 5 min's while lying under the GT, I'd had enough for the day.

 

GT217_zpsa238e248.jpg

 

 

Which brings us to this morning... With dirt free eye's and a big risk of "Doing a Meadowfield" (burning my fingers :D ) while holding the two parts of the long link arm together in situ for welding.

It's not looking pretty at the moment but with a bit of trimming, strengthening and welding it will look just great. 

 

GT219_zps32da0e17.jpg

 

 

Does it work?

 

Down..

 

GT220_zps952f4584.jpg

 

 

And up.

 

GT221_zps78366255.jpg

 

 

And just for a bit of fun some garden wire was used as drop links :D

 

Down.

 

GT222_zpsa5be0938.jpg

 

 

And up again :D

 

GT223_zps1fbb81b8.jpg

 

 

It even fit's under the GT's rear bodywork..

 

GT224_zps7b79d67d.jpg

 

 

Tomorrows job is to make some drop links.. Should be fun :handgestures-thumbup:

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wheeledhorseman

A joy to watch and follow Ian  :thumbs:

 

Andy

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Anglo Traction

:text-yeahthat:  I know Zip about  Hydros and Cat Linkage, so I have to along with Andy. The Stigian Fab work speaks for itself :bow-blue:

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meadowfield

 

 

 

 

Tomorrows job is to make some drop links.. Should be fun :handgestures-thumbup:

 

I used a bottle screw and a piece of pipe for mine - with a couple of nice rose joints...

 

IMG-20120224-00284.jpg

 

can't wait to see what you magic up from the stig parts bin :D

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Wheel-N-It

A joy to watch and follow Ian  :thumbs:

 

Andy

Ditto here Ian. Your videos go great with my morning coffee! :coffee:

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